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Applications & Technologies

Automotive Application - Instrument Cluster

A car's instrument cluster houses the various displays and indicators that enable a driver to operate the vehicle. Among these are several gauges – often a speedometer, odometer, tachometer, oil pressure gauge, fuel gauge, etc. – as well as various indicators for system malfunctions and warnings. Instrument clusters provide drivers with a centralized and easily viewable location for displaying all critical system information.

Major subsystems include:

Load drivers: Each physical (i.e. non-graphical) gauge is actuated by an individual stepper motor. Also, virtually all instrument clusters include LED backlighting. All of these devices require an appropriate load driver to operate properly. Often the instrument cluster MCU will have integrated stepper motor drivers; however, the LED backlight driver is implemented as a discrete IC.

Connectivity: Being the de facto standard for high integrity serial communications, an automobile’s CAN (Controller Area Network) bus forms the “backbone” of the vehicle network. CAN is meant for applications that have to communicate numerous but small pieces of data consistently among nodes, as well as self-diagnose and repair data errors. Likewise, LINs (Local Interconnect Network) handle network communication within a node. Inexpensive and relatively simple to implement, a LIN network uses a broadcast topology with a single master – typically an MCU – and up to 12 slave devices.

Processor: Automotive applications are inherently safety-critical, so the processor or microcontroller must offer a level of performance that is high enough to ensure reliable, real-time control. In addition to its ability to execute code rapidly, the microcontroller is also chosen for its application-specific integrated peripherals. Instrument cluster MCUs typically include an integrated CAN and/or LIN transceiver for communicating with various sensors located throughout the vehicle. As previously mentioned, the microcontroller may also feature stepper motor drivers for actuating various gauges.

Power Management: Low-dropout (LDO) regulators can be particularly useful for instances of heavy loading, such as when engaging an electric starter. An instrument cluster can include external memory, stepper motors, one or more MCUs, CAN interface, LIN interface, and LED backlighting – all of which may operate at different voltage levels. With so many different power rails, careful consideration is required when designing for efficiency, compactness, low cost, and low EMI.

Buttons/
Switches
Sensor
Inputs
RTC
Multiplexer
Level Shift
Flash
Memory
CAN
Transceiver
LIN
Transceiver
DC/DC
Converter
Processor
Buck/Boost
Regulator
Audio   
DAC   
AMP   
Load
Driver
Step-Down
Regulator
AMP   
Stepper
Motor
Backlight
Tachometer
Speedometer
Engine Temperature
Oil Pressure
Battery Voltage
Fuel Level
Display
LDO
Speaker
PMIC

This design is for reference only. The design, as well as the products suggested, has not been tested for compatibility or interoperability.

Buttons and Switches for Instrument Clusters

Switches are devices that provide manual input or control for equipment, a device, or a process. Switches serve many purposes, provide immediate emergency control, local control, or indication; and are available in many formats, shapes, sizes, and colors. Switches and buttons are important in everyday use from light switches or buttons to automatic switches that shut off a motor when an attached gate has fully shut.

» View All Featured Buttons and Switches for Instrument Clusters

Real Time Clocks for Instrument Clusters

Real Time Clocks (RTCs) are IC devices that keep track of time. A typical RTC can provide the time of day as well as the date via a serial bus such as I2C or SPI. Although similar in many ways, RTCs should not be confused with clock generators, which are used to synchronize various parts of a circuit.

» View All Featured Real Time Clocks for Instrument Clusters

Multiplexers for Instrument Clusters

A multiplexer (or MUX) is an electronic device with multiple inputs (analog or digital) from which it can select one to forward as an output. In other words, a MUX allows a circuit to switch between inputs for a signal line. A MUX can reduce cost and part count in many applications by enabling multiple signals to “time-share” a single resource, such as an Analog-to-Digital Converter (ADC) or a microprocessor.

» View All Featured Multiplexers for Instrument Clusters

Level Shifters for Instrument Clusters

Level translators, or level shifters, are needed because voltage levels continue to migrate to lower values to support new, low-power high-performance applications. With this change, system incompatibilities arise as technologies evolve at a different pace. If two devices are to interface reliably, the output driver voltages must be compatible with receiver input thresholds. For this condition to be met in mixed voltage systems, a level, or voltage translator is often required.

» View All Featured Level Shifters for Instrument Clusters

Flash Memory for Instrument Clusters

Easily the most common type of non-volatile, solid-state data storage used today, NAND flash memory can be found in USB flash drives, solid-state drives, memory cards, smartphones, notebooks, and more. Its ubiquity is due in no small part to the affordability of NAND flash and its high memory storage density, packing gigabytes of data into thumbnail-size packages, and at relatively low cost. Like any memory, however, flash has its limitations; it may not be the best choice for applications that require a great many program-erase cycles, or that must access small amounts of data on a bit-wise basis – tasks which are much better suited for random access memory (RAM).

» View All Featured Flash Memory for Instrument Clusters

Memory for Instrument Clusters

Memory stores data and programs for later use. Some memory is Read-Only, which means nothing new can be stored, and other memory is Read/Write memory where a processor can read from or write to this method of data storage. Some memory is non-volatile, meaning that a power source is not required to preserve stored information. Other types of memory lose their information and become a blank slate every time power is removed from the device. Two types of memory, EEPROM and flash, share many of the same qualities – in fact, flash memory is often considered an advanced form of EEPROM. However, one of the largest functional distinctions between the two lies in how the memory can be erased: unlike flash, EEPROM is erasable at a more precise, byte-wise level. For this reason among others, EEPROM continues to see industry use in applications that must store small amounts of non-volatile data.

» View All Featured Memory for Instrument Clusters

CAN Transceivers for Instrument Clusters

CAN is an acronym for Controller Area Network and refers to a fault-tolerant communications protocol that is flexible for system design, supports multiple network topologies, and has become a de facto standard for high integrity serial communications in industrial and automotive embedded applications. In a CAN network, several short pieces of data like a motor’s run status, temperature, or RPM is broadcast over the entire network at up to 1 megabit per second (Mbps.) CAN is meant for applications that have to report and consume numerous but small pieces of data consistently among nodes and has the ability to self-diagnose and repair data errors. CAN is well-suited to environments with machinery, since CAN is designed to be reliable in rugged environments that include interference or introduce noise. CAN is also well-suited to the transportation industry.

» View All Featured CAN Transceivers for Instrument Clusters

LIN Transceivers for Instrument Clusters

LIN (Local Interconnect Network) is a vehicle network protocol for communication between automotive components. Inexpensive and relatively simple to implement, a LIN network uses a broadcast topology with a single master – typically an MCU – and up to 12 slave devices. As such, it is often used for networking small subsystems, with the master device connecting the subsystem to the vehicle’s main bus line, such as a CAN bus.

» View All Featured LIN Transceivers for Instrument Clusters

DC/DC Converters for Instrument Clusters

DC/DC regulators are circuits that convert DC voltage from one level to another and maintain that voltage at a constant level. Electronic systems often have several sub-circuits, each with its own voltage level requirement that may be higher or lower than the main power supply. Step-up (boost) converters raise a voltage to a higher level, while step-down (buck) converters lower it. Some DC/DC converter types can raise or lower voltage, such as "buck-boost" converters. DC/DC converters may offer options such as multiple softstart levels, undervoltage lockout, protection against overvoltage and undervoltage, and programmable short-circuit protection. All of these devices are considered to be in the same category of integrated chips, typically categorized as power management devices.

» View All Featured DC/DC Converters for Instrument Clusters

Processors for Instrument Clusters

The term "processor" refers to an electronic device that performs computational functions and carries out the instructions of a stored program. Other terms for processor are microprocessor, central processing unit, and digital signal processor. Essentially, the processor refers to "the brains of a computer."

» View All Featured Processors for Instrument Clusters

Buck/Boost Regulators for Instrument Clusters

A buck converter is a power efficient voltage step-down converter that changes a higher voltage to a lower voltage. Whereas a linear regulator can achieve the same purpose, regulators can waste more energy via conversion of excess energy to heat. For this reason, a buck DC/DC converter is the preferred choice for power-efficient designs. A DC/DC boost converter, also known as a step-up converter, is a semiconductor device or electrical circuit that has an output DC voltage that is greater than the DC input voltage. The amount of output current will be lower than the source current, however. Boost converters can increase the voltage and thus reduce the total number of battery cells required for portable applications.

» View All Featured Buck/Boost Regulators for Instrument Clusters

Audio Digital-to-Analog Converters for Instrument Clusters

A digital-to-analog converter (DAC) is a semiconductor device that is used to convert a digital code into an analog signal, such as electric charge, current, or voltage. A DAC is the principal means by which computer and digitally-based systems translate digital data into real-world signals. An audio-quality DAC has specifications tuned for audio applications such as a high dynamic range with low to no distortion.

» View All Featured Audio Digital-to-Analog Converters for Instrument Clusters

Amplifiers for Instrument Clusters

Amplifiers have enormous voltage gain, use feedback to operate, and can be classified in different ways. They can be identified by the device they are intended to drive (e.g., headphone amplifier, speaker amplifier), the input that they are to amplify (e.g. guitar amplifier), the frequency range of the signal (e.g., RF, Audio), and by the function that they perform (e.g. inverting amplifier, power amplifier.)

» View All Featured Amplifiers for Instrument Clusters

Load Drivers for Instrument Clusters

Designers of power electronic circuits must often drive power switches that feed DC, AC, or power signals to a variety of workloads. Logic-level electronic circuits provide the driving signals. In general, however, the power sources and their loads have reference levels different from that of the control circuitry (ground). MOSFET selection begins by choosing devices that can handle the required current, then giving careful consideration to thermal dissipation in high current applications.

» View All Featured Load Drivers for Instrument Clusters

LED Drivers for Instrument Clusters

LED drivers are a constant-current source commonly used to power LEDs for screen backlighting. LEDs are current-driven devices whose brightness is proportional to the magnitude of forward current flow. Typical desired features for an LED driver are direct control of current, high efficiency, PWM dimming, overvoltage protection, load disconnect, small size, and ease of use.

» View All Featured LED Drivers for Instrument Clusters

Step-Down Regulators for Instrument Clusters

A step-down, or buck converter, is a DC-to-DC power converter with an output DC voltage that is lower than its input DC voltage. Although one can use a linear regulator to reduce the voltage, step-down converters are much more efficient. Step-down converters consume less power as well as operate at cooler temperatures. Electronic systems often have several sub-circuits, each with its own voltage level requirement that may be higher or lower than the main power supply, therefore step-down converters may be required. Since the output voltage of the buck is lower than the input voltage, it follows that the output current must be higher than the input current.

» View All Featured Step-Down Regulators for Instrument Clusters

Audio Amplifiers for Instrument Clusters

A power or audio amplifier is typically used to greatly increase the signal strength, or amplitude, of a current or voltage signal. In audio applications, late stage "power" amplifiers in a signal chain can be used to increase the power output of a signal such that the signal can physically move, or drive, the diaphragms in a loud speaker.

» View All Featured Audio Amplifiers for Instrument Clusters

LED Backlights for Instrument Clusters

A backlight is used in or with a liquid crystal display (LCD). Because LCDs do not produce any light themselves, backlight illumination is often necessary to make the screen acceptably readable. Many of today’s backlights use either light emitting diodes (LEDs) or cold cathode fluorescent lamps (CCFL) as a light source. As its name suggests, a backlight typically illuminates the display from the back side of (i.e. beneath) the display.

» View All Featured LED Backlights for Instrument Clusters

Low-Dropout Regulators for Instrument Clusters

A Low Drop Out (voltage) Regulator is a voltage regulator that automatically maintains a constant voltage level and features a low potential at below which it can no longer reliably regulate. LDOs stabilize input or supply voltages. LDOs are instrumental in enabling the power-efficient portables in use today because they enable very low minimum operating voltages.

» View All Low-Dropout Regulators for Instrument Clusters

Power Management ICs for Instrument Clusters

A Power Management Integrated Circuit (PMIC) is a special-purpose IC that provides one or more power management related functions. These can include voltage regulation, DC/DC conversion, battery management capability and more. Many PMICs offer an I2C and/or SPI bus interface, and some might provide additional features such as an integrated touch screen interface.

» View All Power Management ICs for Instrument Clusters